Hm. Clark et al., Wear rates and specific energies of some ceramic, cermet and metallic coatings determined in the Coriolis erosion tester, WEAR, 235, 1999, pp. 319-327
A series of ceramic, cermet and metallic coatings of known resistance to sl
urry jet erosion has been subjected to sliding bed wear using a 10 wt.% aqu
eous slurry of 80 grit crushed alumina particles in the Coriolis erosion te
ster. Wear scar cross-sections have been measured and specific energies for
material removal calculated for these coatings as well as for some bulk so
lid materials for reference purposes. Thermal-sprayed coatings included hig
h velocity oxygen-fuel (HVOF)-sprayed WC-12Co, Cr3C2/NiCr and 316L steel, p
lasma-sprayed (PS) Al2O3 and Al2O3/TiO2 and are-sprayed 440C steel. Pulsed
laser clad coatings of two FeCrB based alloys were also tested. The Corioli
s erosion tester consists of a 150 mm diameter rotor with a diametral passa
ge in which a flat plate specimen is located on each side, equidistant from
the rotation centre. Slurry, delivered to a central orifice, is constraine
d to flow outwards through the channel as the rotor is turned at speeds up
to 7000 rpm, the erodent particles being pressed onto the test specimen sur
face by the Coriolis force. The cross-sectional area of the scar is measure
d as a function of distance from the rotation centre and, through a summati
on of an expression for frictional work done, a value for the specific ener
gy for material removal (essentially a measure of erosion resistance) is ca
lculated. The test method seeks to simulate the wear environment in slurry
pumps and cyclones in which particles move rapidly over the test surface ei
ther singly or in a bed. The wear rate of a WC-Co cermet was found to be si
milar to 1000 times lower than that of 316L stainless steel. The remarkable
ability of the Coriolis erosion tester to discriminate in the erosion perf
ormance of different materials is discussed in terms of particle trajectori
es and the probable wear mechanism. Coriolis test results are compared with
those for slurry jet erosion and the applicability of the two tests for er
osion resistance ranking of hard coating materials is discussed. (C) 1999 P
ublished by Elsevier Science S.A. All rights reserved.