Residual stresses in glass have moved from a curious fascination to a usefu
l and successful industrial technology. In some cases, however, these stren
gthening processes for glass can lead to increases in strength variability.
A new approach has been established that allows residual stresses to be in
troduced into a brittle material that increase strength and decrease streng
th variability. These stress profiles lead to crack growth stabilisation, c
rack arrest and multiple cracking prior to failure. It is suggested these i
deas need to be extended to other glasses and to other types of materials a
nd structures; allowing the curiosity to continue into the new millennium.