This paper describes a method called the Nexus method used for evaluating t
olerance stack problems with position, circular runout, total runout and co
ncentricity tolerances. The method constructs a graphical representation of
features termed the Nexus cell. The cell contains all the geometric inform
ation of the feature in numerical values. After each feature is represented
by a Nexus cell, the cells are linked up to form the Nexus model for the p
art. Once the model is completed, it can be used to evaluate GDT problems a
ssociated with the part. The method is capable of arriving at accurate resu
lts when dealing with several special cases of position tolerances. Applica
tions of the proposed method have been illustrated and possible uses of suc
h a method were discussed.