Controlled release from biodegradable polymers is a novel approach to repla
ce daily painful injections of protein drugs. A major obstacle to developme
nt of these polymers is the need to retain the structure and biological act
ivity of encapsulated proteins during months of incubation under physiologi
cal conditions. We encapsulated bovine serum albumin (BSA) in injectable po
ly(DL-lactide-co-glycolide) (PLGA) 50/50 cylindrical implants and determine
d the mechanism of BSA instability. Simulations of the polymer microclimate
revealed that moisture and acidic pH (<3) triggered unfolding of encapsula
ted BSA, resulting in peptide bond hydrolysis and noncovalent aggregation.
To neutralize the acids liberated by the biodegradable lactic/glycolic acid
-based polyester we coincorporated into the polymer an antacid, Mg(OH)(2),
which increased microclimate pH and prevented BSA structural losses and agg
regation for over one month. We successfully applied this stabilization app
roach in both cylinder- and microsphere-injectable configurations and for d
elivery of angiogenic basic fibroblast growth factor and bone-regenerating
bone morphogenetic protein-2.