Silver matrix composites containing 10 to 40 vol pct ceramic reinforcements
of different types, shapes, and sizes were processed by electroless silver
plating and hot pressing. The thermal expansion behavior of the silver mat
rix composites has been studied from room temperature to 300 degrees C. The
coefficients of thermal expansion (CTEs) of the composites:are effectively
lowered to below 10 x 10(-6)/degrees C by the addition of 40 vol pet reinf
orcements. The CTEs of composites decrease as the content of reinforcements
increases due to the constraint effect-provided by the ceramic reinforceme
nts with low CTEs; this effect is more pronounced with the addition of whis
kers and fibrous reinforcements. At the beginning of measurements, large re
sidual:thermal stresses existing in the water-quenched composites restrict
the expansion of the silver matrix, resulting in lower CTEs than those of f
urnace-cooled composites. As the temperature increases, the residual therma
l stresses are gradually released, and the CTEs of composites reach higher
and stable values. At temperatures above 250 degrees C, the CTEs of composi
tes increase at a higher rate due to the matrix yielding and interfacial de
bonding.