This contribution reports on the process systems engineering analysis
of a food extrusion process leading towards the development and implem
entation of an on-line process control scheme. A versatile dynamic mod
el of the process predicting the quality variables product gelatinisat
ion, specific mechanical energy, specific volume and residence time ha
s been developed and fitted to experimental data. The model is used to
investigate the practicality of an adaptive inferential estimator (Gu
ilandoust et al., 1987) for predicting infrequently measured quality v
ariables on-line. The simulated performance of simple PI and model pre
dictive control of these quality variables is compared.