This paper addresses key issues for the cost-effective use of COTS (Commerc
ially available Off The Shelf) microelectronics in radiation environments t
hat enable circuit or system designers to manage risks and ensure mission s
uccess. We review several factors and tradeoffs affecting the successful ap
plication of COTS parts including (1) hardness assurance and qualification
issues, (2) system hardening techniques, and (3) life-cycle costs. The pape
r also describes several experimental studies that address trends in total-
dose, transient, and single-event radiation hardness as COTS technology sca
les to smaller feature sizes. As an example, the level at which dose-rate u
pset occurs in Samsung SRAMs increases from 1.4x10(8) rad(Si)/s for a 256K
SRAM to 7.7x10(9) rad(Si)/s for a 4M SRAM, indicating unintentional hardeni
ng improvements in the design or process of a commercial technology. Additi
onal experiments were performed to quantify variations in radiation hardnes
s for COTS parts. In one study, only small (10-15%) variations were found i
n the dose-rate upset and latchup thresholds for Samsung 4M SRAMs from thre
e different date codes. In another study, irradiations of 4M SRAMs from Sam
sung, Hitachi, and Toshiba indicate large differences in total-dose radiati
on hardness. The paper attempts to carefully define terms and clear up misu
nderstandings about the definitions of "COTS" and "radiation-hardened (RH)"
technology.