This work considers real-time fault-tolerant control of kinematically redun
dant manipulators to single locked-joint failures. The fault-tolerance meas
ure used is a worst-case quantity, given by the minimum, over all single jo
int failures, of the minimum singular value of the post-failure Jacobians.
Given any end-effector trajectory, the goal is to continuously follow this
trajectory with the manipulator in configurations that maximize the fault-t
olerance measure. The computation required to track these optimal configura
tions with brute-force methods is prohibitive for real-time implementation,
We address this issue by presenting algorithms that quickly compute estima
tes of the worst-case fault-tolerance measure and its gradient. Comparisons
show that the performance of the best method is indistinguishable from tha
t of brute-force implementations. An example demonstrating the real-time pe
rformance of the algorithm on a commercially available seven degree-of-free
dom manipulator is presented.