A liquid core reduction method has been developed for the flexible producti
on of slabs of extensive thickness. In this method, achievement of the targ
et slab thickness and the prevention of internal cracking are of prime impo
rtance. Using an experimental continuous easter, a series of tests of thin
slab casting with liquid core reduction was conducted. The easter had three
segments (1-3) for reduction at exit from the bending unit. The slabs were
reduced in each segment with tapered alignment of the rollers over a 1 m l
ength. The amount of reduction in each of the segments was changed in sever
al patterns. The slabs were able to be reduced by 40-25 mm from 100 or 90 m
m thickness without internal cracking. The variation in the amount of reduc
tion in each segment was assessed by solidification analysis and strain ana
lysis during liquid core reduction. In reduction along a tapered alignment,
the incremental strain produced by the reduction can be comparatively low.
The optimum reduction pattern to obtain the target slab thickness and to m
inimise tensile strain caused by the reduction has been established. I&S/14
39.