Thermal integration is an important element in the planning and design of c
hemical engineering processes. This is especially true when energy optimisa
tion is embedded in a software environment permitting unimpeded data transf
er and exchange between the design elements can take place in a straightfor
ward and intelligent manner, i.e. in a manner supporting the user. These ad
vantages are demonstrated for a selected process. Expert systems which can
extract data relevant for thermal integration from the process data and hen
ce generate an entry data set for subsequent processing in a thermal integr
ation program have proved to,be particularly advantageous. in addition, the
process engineer also has the possibility of modifying the data manually a
nd undertaking appropriate adaptions and corrections. Subsequent analysis o
f thermal Integration (e.g. by the pinch method) often suggests improvement
s extending beyond the pure thermal regime and lead process flow chart.