A shear-induced ordered structure in an exfoliated polystyrene (PS)/clay na
nocomposite is reported. X-ray diffraction (XRD),transmission electron micr
oscopy (TEM), and infrared dichroism techniques have been employed to inves
tigate the shear-induced ordered structure in the exfoliated PS/clay nanoco
mposite. Compared with the broad amorphous peaks before extrusion, a series
of sharp diffraction peaks were observed in XRD pattern for the extruded P
S/clay nanocomposite pellet sample, showing that an ordered structure occur
red under shear flow. TEM images confirmed directly that the origin of the
ordered structure was mainly due to the planar orientation of the primary p
articles of silicate layers as well as local ordered microstructure of the
primary particles, induced by shear flow. The infrared dichroism study indi
cated that the phenyl group of PS apparently oriented parallel to the film
surface, whereas no obvious orientation of the aliphatic chain could be obs
erved. Based on these investigations, a possible mechanism was deduced for
the formation of the ordered structure induced by shear flow in the exfolia
ted PS/clay nanocomposite.