The fabrication process of an Al thin-film optical polarizer on LiNbO3 wave
guides after CF4 plasma dry etching of a previously deposited SiO2 buffer l
ayer was investigated. The problem in this process is a precipitation of co
mpounds containing C, O, F, and Li on the etched LiNbO3 surface and a chemi
cal deterioration of the Al caused by a reaction with these precipitates. M
ost notably, the growth of amorphous phase in addition to the crystalline A
l metal grains and a partial oxidization of Al were found at the interface
using transmission electron microscopy and x-ray photoelectron spectroscopy
.