The effects of long duration exposure of laser surface engineered composite
boride coating on plain carbon steel in air at high temperatures were inve
stigated in this study. Exposures at 600 degrees C, 800 degrees C, and 1000
degrees C for 10, 30, and 50 hours of composite-TiB2 coated samples were c
onducted to study oxide scale growth and morphology. Kinetics of oxidation
of the coating during elevated temperature exposures were separately studie
d using the thermogravimetric analysis (TGA) technique. The oxidation rate
for all samples was parabolic in nature and the oxidation kinetic rate cons
tant, K, increased with increasing temperature of exposure. Activation ener
gy, Q for composite TiB2 coating was found to be 205 kJ/mol. A thick (>35 m
u m) oxide layer formed for all duration of exposure at temperatures greate
r than or equal to 800 degrees C. In case of 1000 degrees C exposure, a ver
y thick (>150 mu m) oxide layer was formed, which was separated from the su
bstrate. X-ray diffractometry analysis revealed the complex nonstoichiometr
ic nature of the oxides of type TiaOb, FemOn, and FexTiyOz. Profilometric m
easurements indicated an increase in the surface roughness of the oxide lay
er with an increase in temperature of exposure. These physical observations
indicated that the nature and morphology of the oxides formed at various t
emperatures and duration of exposure are complex.