The manufacturing of composites of ultra high molecular weight polyethylene
and ceramics with conductive properties has been investigated. Attention h
as been focused on the lowering of the amount of filler necessary to achiev
e low resistivity. Using segregated networks, mixing large polymer particle
s and submicron metal or conductive ceramic particles may be an interesting
route, provided that the processing method enables to generate the desired
structures. Because sintering avoids the intimate blending of the componen
ts, it is a suitable technique for this aim. The combined effects of temper
ature, pressure and sintering time have been investigated. The influence of
the blending of the solids on the covering of the polyethylene particles b
efore the sintering has also been pointed out. The typical features related
to the concept of a segregated network are discussed in connection with th
e morphologies of the polymer and ceramic particles. The successful applica
tion of the reduction of the percolation threshold by a segregated network
in conductive composites of polymer and metallic particles is described.