Mechanical conditioning of forage can be accomplished by passing the crop t
hrough fluted intermeshing rolls or by passing the crop over the tines of a
n impeller rotor Three impeller conditioners and one intermeshing roll cond
itioner were compared in field experiments. The impeller conditioners diffe
red on the type of tine used on the rotor Hood position and impeller speed
were the two adjustments made on all impeller conditioners. The linear load
on the rolls was the only adjustment made on the intermeshing roll conditi
oner The effect of the conditioning mechanisms and their adjustments on dry
ing rate and leaf loss in alfalfa and grass crops was measured. Comparisons
were made exclusively among impeller conditioners using all adjustment com
binations and among all machines with specific aggressive and nonaggressive
adjustments selected. In alfalfa, among impeller conditioners exclusively,
the fast rotor speed caused about 7.3% leaf loss, which was 1.1 percentage
point greater than the leaf loss caused by the slow rotor speed With respe
ct to hood position, the maximum average leaf loss was 6.77% and varied by
less than 0.1 percentage point. Incidentally: in the first day of drying, a
lfalfa conditioned with the fast impeller speed exhibited a 3% greater dryi
ng rate constant than the drying rate constant of alfalfa conditioned with
the slow impeller speed. In the first day of drying, grass conditioned with
the fast impeller speed exhibited a 13% greater drying rate than the dryin
g rare of grass conditioned with the slow impeller speed. Iii addition, dry
ing rates in alfalfa varies less than 8% and drying rates in grass varied l
ess than 10% in the first day of drying with respect to hood position. When
comparisons were made exclusively among impeller conditioners, statistical
ly significant differences in drying rate and leaf loss were only exhibited
between the fast and slow impeller speeds. In the first day of drying, for
age (both grass and alfalfa) conditioned by aggressively-set impeller machi
nes exhibited drying rates 23 to 63% greater than drying rates of forage co
nditioned by the aggressively-set intermeshing roll conditioner: Also in th
e first day of drying, forage (both grass and alfalfa) conditioned by nonag
gressively-set impeller machines exhibited drying rates 49 to 60% greater t
han the drying rates of forage conditioned by the nonaggressively-set inter
meshing roll conditioner Results also suggest that aggressively-set impelle
r machines, caused 1.7 to 3.4 percentage points more leaf loss than the agg
ressively-set intermeshing roll machine, and nonaggressively-set impeller m
achines caused 1.2 to 2.2 percentage points more leaf loss than the nonaggr
essively-set intermeshing roll machine.