Near-infrared (NIR) spectroscopy has been evaluated for monitoring the acid
-catalyzed hydrolysis (thinning) of starch. In practice, the extent of star
ch hydrolysis is measured in fluidity units, which correspond to a physical
property of the hydrolyzed starch material. NIR spectra of samples taken p
eriodically during a series of starch-thinning reactions were used to predi
ct fluidity. The standard error of prediction (SEP) was 1.06 mL with the us
e of partial least-squares (PLS) regression in conjunction with digital Fou
rier filtering. This SEP was significantly better than that reported before
with a univariate calibration model based on the integrated area of the 44
00 cm(-1) (2272 nm) absorption band for carbohydrates. The improved SEP mee
ts the industry demands for real-time monitoring. Although these calibratio
n models were developed from samples prepared in the laboratory, no spectro
scopic differences were apparent between spectra collected from these labor
atory samples and spectra collected from samples taken directly from plant
starch slurries during actual thinning reactions. This similarity in spectr
al features, and hence chemical: matrix, supports the potential of NIR spec
troscopy for on-line monitoring of industrial starch-thinning processes.