Dynamic current-based test techniques can potentially address the drawbacks
of traditional and I-ddq test methodologies. The quality of dynamic curren
t-based test is degraded by process variations in integrated circuit (IC) m
anufacture. The energy consumption ratio (ECR) is a new metric that improve
s the effectiveness of dynamic current test by reducing the impact of proce
ss variations by an order of magnitude, In this paper, we address issues th
at are of practical importance to an ECR-based test methodology, We use the
ECR to test a low-voltage submicron IC with a microprocessor core. The ECR
more than doubles the effectiveness of the dynamic current test already us
ed to test the IC. The defect coverage of the ECR is greater than that offe
red by any other test, including I-ddq. We develop a logic-level fault simu
lation tool for the ECR, We also show that statistical techniques can be us
ed to set thresholds for an ECR-based test process. Our results demonstrate
that the ECR offers several advantages relative to other transient current
-based test methods and to I-ddq test. The ECR offers the potential to be a
high quality low cost test methodology.