An analysis of polycrystalline Au thin-film interconnects of widths ranging
from 850 to 25 nm, and lengths ranging from 1 mu m to 20 nm which have bee
n electrically stressed to the point of failure is presented. A new method
for testing failure of interconnects is proposed, based on a quantity we ca
ll the failure current density. The mean time to failure for fixed current
density and also the failure current density are seen to decrease with decr
easing wire width contrary to expectations. The failure current density for
a given wire width increases as the length decreases. An analysis of the t
emperature and stress profiles based on calculations of a simple model is p
resented which shows that the length dependence is due to thermal stresses
rather than electromigration, and the width dependence is due to enhanced e
lectromigration due to surface diffusion. (C) 2000 Elsevier Science B.V. Al
l rights reserved.