The purpose of this study was to predict the amounts of water addition suit
able for pharmaceutical formulations in wet granulation, using a high-speed
mixer or a fluidized bed granulator, before granulation trials. In order t
o determine the suitable amount of water addition, each excipient was first
subjected to kneading with water in a mortar and a refractive near-infrare
d moisture sensor (IR sensor) measured the amount of water at the powder su
rface. Further by analysis the plot (output value of the IR sensor vs. amou
nt of added water) for each excipient, the amount of water addition for gra
nulation was determined for it. As a second step, two model formulations we
re designed and suitable amounts of water for granulation were predicted by
summation of the obtained excipient values. The predicted value was compar
ed with the experimental value for high-speed mixer granulation. The predic
ted and experimental amounts of water addition corresponded for the two mod
el formulations, suggesting that the above method is useful for estimating
suitable amounts of addition of water for formulations before granulation t
rials. (C) 2000 Elsevier Science B.V. All rights reserved.