A new FE-based analysis model for the microstructure evolution in hot rolli
ng is proposed. Incremental formulations for the prediction of microstructu
re evolution are coupled with three-dimensional finite element method for t
he analysis of plastic deformation and temperature. By using an integrated
FE-based model for the evolution of microstructure in hot rolling, cross-se
ctional grain size distributions after hot bar rolling are successfully sim
ulated. Change in grain size of bar rolled by two-roil mill and three-roil
mill, and microstructure evolution related to grain coarsening in bar sizin
g mill are shown and discussed.