The effects aluminum has on the weldability of nonoriented electrical steel
sheets as related to blowholes and welding bead width was studied. The add
ition of aluminum to steel sheets decreased the numbers of blowholes and wi
dened the welding bead width in Gas Tungsten Arc Welding. The following eff
ect of aluminum in steel sheets on welding blowholes was observed. The orga
nic components in the inorganic-organic coating applied on steel sheets gas
ified due to welding heat and CO gas was generated. The gas dissolved in we
ld pool and CO gas became dissolving C and O. Aluminum acted as a deoxidize
r and decreased dissolving oxygen. CO gas which generated at solidification
of the weld pool was decreased. As a result, the addition of aluminum in s
teel decreased blowholes. The effect of aluminum in steel sheets had on wel
ding bead width was as follows. Oxygen has been known to make the shape of
welding bead deep and narrow. In the case of welding after consumer anneali
ng, oxide film formed on the cut surface during consumer annealing. Aluminu
m deoxidized the dissolved oxygen which penetrated from the oxide film into
the weld pool at the time of welding. As a result, the addition of aluminu
m in steel made the shape of welding bead shallow and wide. The driving for
ce of convection in the weld pool of nonoriented electrical steel sheets wa
s the surface tension because the penetration changed by the presence of ox
ide film on the surface in Al-free specimens even in laser welding in which
electromagnetic force did not work.