Nanocrystalline Fe-base soft magnetic materials with high saturation magnet
ization have been obtained by crystallization of FeZrBCu amorphous precurso
rs. In contrast to the conventional thermal crystallization, mechanical cry
stallization provides an alternative route for the generation of nanocrysta
lline materials using a high energy ball mill. Special emphasis is put here
on the early stages of the transformation. X-ray diffraction, Mossbauer sp
ectroscopy, and magnetization measurements are used to characterize the mat
erial. We find a continuous increase of the saturation magnetization accomp
anied by an increase of the crystalline fraction. The coercivity shows a di
fferent behavior with a large increase after very short milling within the
amorphous state and a decrease for long milling duration. The influence of
the deformation process on the magnetic anisotropy and the coercivity is di
scussed in terms of stresses and shear band formation. The results are comp
ared with the phase formation and magnetic properties of thermally crystall
ized FeZrBCu samples and mechanical crystallization studies of other materi
als. (C) 2000 American Institute of Physics. [S0021-8979(00)04505-9].