Au/In isothermal solidification technique was evaluated as an alternative m
ethod for high performance die attachment. Bonding could be achieved at tem
peratures between 250 degrees C-3008C for about five to ten seconds. The mi
crostructures of the bonds were studied and their effects on the reliabilit
y analysed. The quality of the bonds depends very much on the surface wavin
ess of the substrate. For high quality substrates, bonding was successfully
achieved on 3mm x 3mm dies, which is almost one order of magnitude bigger
than the die size achievable for Au/Si eutectic bonding, and the bonds show
no obvious degradation after 2,800 cycles between -55 degrees C to 125 deg
rees C.