We report the microfabrication of a 32 X 32 (1024) 2D cantilever array chip
and its electrical testing. It has been designed for ultrahigh-density, hi
gh-speed data storage applications using thermomechanical writing and reado
ut in thin polymer film storage media. The fabricated chip is the first ver
y large scale integration (VLSI)-NEMS (NanoEMS) for nanotechnological appli
cations. For electrical and thermal stability, the levers are made of silic
on, and the heater/sensor element is defined as a lower, doped platform wit
h the tip on top. Freestanding cantilevers are obtained with surface-microm
achining techniques, which yield better mechanical stability and heatsinkin
g of the chip than bulk-micromachining releasing techniques do. Two-wiring
levels interconnect the cantilevers for a time-multiplexed row/column addre
ssing scheme. By integrating a Schottky diode in series with each cantileve
r, a considerable reduction of crosstalk between cantilevers has been achie
ved. (C) 2000 Elsevier Science B.V. All rights reserved.