An integrated three-dimensional tactile sensor with robust MEMS structure a
nd soft contact surface suitable for robotic applications was developed. Th
e sensor has a maximum force range of 50 N in the vertical direction and +/
-10 N in the x and y horizontal directions. The tactile sensor includes 4 X
8 sensing cells each exhibiting an independent, linear response to the thr
ee components of forces applied on the cells. By finite element analysis, o
ptimal cell structures and piezoresistor positions were determined. Post bu
lk-micromachining was performed on foundry-fabricated CMOS chips to produce
the sensor cells. With neural network training, the tactile sensor produce
d reliable three-dimensional force measurements and repeatable response on
tactile images. Design analysis, fabrication procedures, and experimental r
esults are presented in this paper. (C) 2000 Published by Elsevier Science
S.A. All rights reserved.