When a very large particle accelerator with about 8000 electromagnets, such
as the proposed Next Linear Collider (NLC), has an 85% overall availabilit
y goal, then all these magnets and their power supplies must be highly reli
able and/or quickly repairable. An interdisciplinary reliability engineerin
g approach, more commonly applied to aircraft and space vehicles, has been
taken to design maximum reliability in the NLC main linac quadrupoles, whil
e maintaining magnetic field performance and reducing cost. A specially ass
embled team of engineers with a variety of experiences with magnets carried
out a Failure Mode and Effects Analysis (FMEA) on a standard SLAG quadrupo
le magnet system. This process helped them identify which components were l
ess reliable. Then they redesigned the quadrupole to avoid all the potentia
l problems. A prototype magnet will be made and tested to ensure that funct
ionality has not been lost.