The production of the conductor for the superconducting toroids of the Atla
s experiment at LHC (CERN) is under way, The conductor is obtained by coext
ruding a big Rutherford cable with very pure aluminum, All toroids, one Bar
rel Toroid (BT) and two End Cap Toroids (ECT), require a conductor with a c
ritical current of about 60 kA at 5 T, 4.2 K and a RRR in-excess of 800 (at
zero field), together with a very good bonding between cable and aluminum:
20 MPa for the BT and 15 MPa for the ECT, So far four long lengths, approx
imately 7 km out of the 90 km of the total need, have been successfully pro
duced, thus demonstrating the feasibility of the process. The paper describ
es the results of the R&D phases and the results obtained in this first pro
duction. The critical current degradation due to cabling and coextrusion wa
s found quite moderate (7-8 % in total), despite the low copper content of
the strands (Cu:NbTi = 1.09-1.18). The bonding was also very good with valu
es well in excess of the specification. A special control system based on c
ontinuous ultrasonic inspection was used in the coextrusion line to monitor
the bonding quality in real time during production.