Large, capital intensive magnets, superconducting or resistive, are essenti
al components of fusion devices and high energy physics (HEP) accelerators.
Magnets built for these applications need to be reliable, possess long mea
n time between failures (MTBF), and be able to be manufactured using cost-e
ffective materials and fabrication processes. Electrical insulation is ofte
n the weak-link in the design of magnets, due to its sensitivity to high ra
diation doses, embrittlement at cryogenic temperatures, and limitations in
fabricability.
Current magnet insulation materials provide sufficient electrical insulatio
n, suitable mechanical properties at magnet operating temperatures, flexibl
e processing for cost-effective coil fabrication and assembly, and reasonab
le cost. However, they degrade to unacceptable levels of performance when e
xposed to high levels of radiation.
Recent work performed by CTD studied the hybridization of insulation chemis
try. The goals of this work was to increase radiation resistance of the ins
ulation while maintaining suitable properties and enable cost-effective pro
cessing techniques. Hybrids of different organic polymers including epoxies
, polyimides, bismalimides (BMIs), and other aromatic based polymers were s
uccessfully demonstrated. Furthermore, hybridization of inorganic with orga
nic materials was also demonstrated. The former materials are well suited f
or magnets manufactured from resistive conductors or NbTi, while the latter
materials are well suited for Nb,Sn and potentially HTS conductors because
these materials enable a wind, insulate, and react fabrication scenario,
A discussion of new hybridized radiation resistant insulation materials wil
l be presented, Data will include anticipated end-of-life performance after
exposure to high levels of radiation.