The performance of a dehumidifier dryer is influenced strongly by the opera
ting temperature and humidity. This paper shows how heat conduction and air
leakage losses can cause the temperature of a dehumidifier kiln to collaps
e in a batch drying process, resulting in increased drying time and energy
use. By means of a dynamic simulation model it is shown that heat loss due
to an uninsulated floor alone may be sufficient to prevent a kiln reaching
its normal operating temperature. It is shown that the effect of heat losse
s is exacerbated when the dehumidifier capacity is modulated for humidity c
ontrol. Auxiliary heating can prevent temperature collapse in a poorly insu
lated kiln, This maintains the drying speed but adds considerably to the en
ergy used. To avoid these difficulties the insulation and air seals of a de
humidifier dryer should be appropriate to the power dissipated by the dehum
idifier and fans. An example is presented in which sealing and insulating t
he kiln yields a reduction of 44 per cent in the drying time, a reduction o
f 32 per cent in energy use, and an increase of 168 per cent in net operati
ng revenue. Copyright (C) 2000 John Wiley & Sons, Ltd.