Nitriding of aluminum was carried out successfully using a distributed elec
tron cyclotron resonance (DECR) nitrogen plasma without RF bias voltage or
heating of the substrate. The surface compositions and chemical environment
s of the treated samples were characterized by X-ray photoelectron and Auge
r spectroscopy (XPS-XAES). AlN formation was evidenced. Ar+ etching sequenc
es in the ultra high vacuum chamber of the spectrometer allowed us to inves
tigate the internal nature of the samples, and to estimate the nitride laye
r thickness. It is shown that the residual oxide layer acts as a diffusion
barrier. An efficient in situ preliminary cleaning was researched in order
to get a high nitriding rate. An [Ar(90%)+H-2(10%)] plasma followed by a [N
-2(96%)+Ar(4%)] plasma allowed us to nitride 60% of the whole detected alum
inum. For this sample, the nitride layer thickness was estimated to 22 Angs
trom. (C) 2000 Elsevier Science S.A. All rights reserved.