We investigate the problem of choosing optimal lot sizes in assembly s
ystems when component manufacturing or procurement yields, and possibl
y assembly yields, are random. For a single-period setting, we analyze
two models. The first has components with identical yield distributio
ns and costs, random demand and an imperfect assembly stage. We analyz
e this two-stage problem, and highlight the implications of the result
s for the single-stage case where the final product is just a set of g
ood components. The second model is a single-stage system where compon
ents have non-identical yield distributions and costs. We analyze a tw
o-component system with known demand, identify conditions for concavit
y, and derive the optimality conditions.