A 1.48-mu m unstable-cavity laser is coupled into single-mode fiber using t
hree microlenses, Reproducible coupling of very high power is demonstrated
with different types of lenses (plano-convex or biconvex, with different ap
ertures). Over 550 mW in single-made fiber (SMF) were reproducibly reached;
to our knowledge? it is the highest power coupled into an SMF from a singl
e semiconductor laser at this wavelength, Tolerance measurements on all of
the coupling elements of a three-lens system are reported for the first tim
e; an unexpected very large tolerance on the axial displacement of the seco
nd lens was measured. Results and interpretation with the aid of Gaussian a
nd aberration simulations are also presented.