The directional solidification of polypropylene (PP) films results in an or
iented semicrystalline microstructure and may offer a method to improve the
properties of a product. The directional solidification of isotactic PP sa
mples blended with 0% to 50% atactic PP, by mass, was therefore studied. Th
e effects of composition and processing conditions were monitored to determ
ine how they affect the quality and microstructure of the directionally sol
idified films. Difficulty was encountered in reproducing testable samples w
ith a unidirectional crystal microstructure. Tensile testing of directional
ly solidified films was used to quantify the yield strength and elastic mod
ulus of the films. These properties were compared with those of other PP fi
lms. The tensile test results do not support the hypothesis that enhanced m
echanical properties were produced by directional solidification of the PP
films. Improving the sample fabrication method and optimizing the processes
involved may, however, lead to directionally solidified PP films with enha
nced mechanical properties. (C) 2000 John Wiley & Sons, Inc.