In high-power electronics modules, the heat generated by the power devices
is transferred to the ambient environment by attaching a heat spreader to t
he semiconductor package to ensure efficient thermal management. Typical at
tachment materials introduce interfaces and/or interlayers of finite thickn
ess. Using a scanning acoustic microscope (SAM) a non-destructive inspectio
n tool, we can detect the cracks, voiding, porosity, coplanarity and delami
nation in the interface layer, which correlate to the measured thermal resi
stance of an interface. This investigation would result in optimizing the b
onding process of the selected interface material, minimizing the void-cont
ent to ensure enhanced thermal management of power modules. (C) 2000 Elsevi
er Science Ltd. All rights reserved.