The effects of grain size on the sliding friction, sliding wear, and two-bo
dy abrasive wear behavior of Ti3SiC2 were investigated. Samples with two di
fferent grain sizes, namely, 5 mu m ('fine') and 100 mu m ('coarse'), were
used as discs in pin-on-disc sliding wear tests against a 340C steel pin an
d as rectangular pins in diamond belt abrasion tests. In the pin-on-disc te
st, irrespective of the grain size, it was found that the material undergoe
s an initial transition stage where the friction coefficient, mu, increases
linearly to 0.15 to 0.45. After this transition stage, mu rises to steady
state values, of about 0.83 for both coarse- and the fine-grained materials
. It was concluded that the transition from the low to high mu is due to ac
cumulation of debris entrapped between the disc and the pin, resulting in t
hird-body abrasion. The average sliding wear rates in the pin-on-disc tests
were 4.25 x 10(-3) and 1.34 x 10(-3) mm(3)/N m for the fine and the coarse
grains, respectively. In the diamond belt abrasion tests. the average wear
rates were much higher: 6.14 x 10(-2) and 3.96 x 10(-2) mm(3)/N m for the
fine and the coarse grains, respectively. In the fine-grained material, it
was concluded that the wear mechanisms include grain pre-fracture and remov
al. Delamination, crack bridging, grain deformation, microcracking, and gra
in fracture are the operative wear mechanisms observed in the case of the c
oarse-grained material. It is this multitude of possible sliding energy dis
sipation mechanisms that is believed to enhance the wear resistance of the
coarse-grained material relative to the fine-grained one. (C) 2000 Elsevier
Science S.A. All rights reserved.