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The accurate and reliable on-line estimation of product quality is an essen
tial task for successful process operation and control. This paper proposes
a new estimation method that extends the conventional linear PLS (Partial
Least Squares) regression method to a nonlinear framework in a more robust:
manner. To handle the nonlinearities, nonlinear PLS based on linear PLS an
d neural network has been employed. To improve the robustness of the nonlin
ear PLS, the autoassociative neural network has been integrated with nonlin
ear PLS. The integration allows us to handle the nonlinear correlation as w
ell as nonlinear functional relationship with fewer components in a more ro
bust manner. The application results have shown that: the proposed Robust N
onlinear PLS (RNPLS) performs better than previous linear and nonlinear reg
ression methods such as PLS, NNPLS, even for the nonlinearities due to oper
ating condition changes, limited observations, and measurement noise.