In order to realize high throughput for industrial application, a new gas c
luster ion-assisted deposition system has been developed. Tin-doped indium-
oxide (ITO) films were formed by using the Oz gas cluster ion beam-assisted
deposition technique. Large oxygen cluster ions which can transport thousa
nds of atoms in an ion with very low energy per constituent atom were used
iu this deposition process. The energetic oxygen clusters collapse at the s
urface and react with the metal atoms. About 10% of atoms are incorporated,
when the kinetic energy of the cluster ion is above 5 keV. Interactions be
tween cluster ions and substrate atoms occur in the near-surface region and
cluster ions can deposit their energy with a high density in a very locali
zed surface region. The oxidation reaction on the surface can be enhanced b
y energetic cluster ion bombardment which offers a new technique for ion-as
sisted thin film formation. Very smooth, highly transparent (>80%) and low
resistivity films were obtained by using a 7 keV oxygen cluster ion beam. (
C) 2000 Published by Elsevier Science B.V. All rights reserved.