The hottest spot temperature allowance to be used for the different in
sulation system temperature classes is a major unknown facing IEEE Wor
king Groups developing standards and loading guides for ventilated dry
type transformers. In 1944, the hottest spot temperature allowance fo
r ventilated dry type transformers was established as 30 degrees C for
80 degrees C average winding temperature rise. Since 1944, insulation
temperature classes have increased to 220 degrees C but IEEE standard
s continue to use a constant 30 degrees C hottest spot temperature all
owance. IEC standards use a variable hottest spot temperature allowanc
e from 5 to 30 degrees C. Six full size test windings were manufacture
d with imbedded thermocouples and 133 test runs performed to obtain te
mperature rise data. The test data indicated that the hottest spot tem
perature allowance used in IEEE standards for ventilated dry type tran
sformers above 500 kVA is too low. This is due to the large thermal gr
adient from the bottom to the top of the windings caused by natural co
nvection air flow through the cooling ducts. A constant ratio of hotte
st spot winding temperature rise to average winding temperature rise s
hould be used in product standards for all insulation temperature clas
ses. A ratio of 1.5 is suggested for ventilated dry type transformers
above 500 kVA. This would increase the hottest spot temperature allowa
nce from 30 degrees C to 60 degrees C and decrease the permissible ave
rage winding temperature rise from 150 degrees C to 120 degrees C for
the 220 degrees C insulation temperature class.