The titanium alloy liner tank for the spherical composite gas bottle is con
ventionally fabricated from the close - die forged hemispheres with integra
l bosses. Because of considerable cost saving, we have used hemispheres for
med from hot rolled plate with end bosses electron beam welded to them in o
ur effort to develop Kevlar wound composite gas bottle. The adequacy and so
undness of the fabrication route is established through a series of qualifi
cation tests carried out on the plates, liner tank and the composite gas bo
ttles. This paper discusses the fabrication route and qualification tests f
ollowed in the developmental work.