In the present article it is shown that a corona discharge can be employed
to dope thin films of polyaniline (PANI) coated on poly(ethylene terephthal
ate) films, allowing the electrical conductivity to be tuned within the ran
ge 10(-10) to 0.3 S cm(-1). A study of the effect of different corona condi
tions, namely corona treatment for positive and negative polarities, air hu
midity, treatment time, corona current, and the geometry of the corona trio
de, on the electrical conductivity of the polyaniline is presented. The res
ults indicate that the corona discharge leads to protonic doping of polyani
line similar to that which occurs in conventional protonic acid solution do
ping. Atomic force microscopic analysis shows that, as the PANI is exposed
to the corona discharge, its globular morphology is disrupted leading to th
e appearance of droplet-like features and a significant decrease in the ave
rage height and surface roughness. Doping by corona discharge presents seve
ral advantages over the conventional solution method namely that it is a dr
y process which does not require use of chemicals reagents, and which is bo
th rapid and avoids dopant migration. The latter can be important for appli
cations of PANI in microelectronic devices. (C) 2000 American Institute of
Physics. [S0021-8979(00)01608-X].