A direct laser writing technique in semiconductor-doped glasses is used to
fabricate microlens arrays with fill factors exceeding the close-packing li
mit for circular microlenses. This is achieved by both structural and therm
al interactions between adjacent lenses during fabrication, which result in
the formation of microlenses shaped in accordance with the translational s
ymmetry of the array. The effect of nearest-neighbor interaction on various
time scales is studied and shown to be critical to the distortions observe
d. (C) 2000 American Institute of Physics. [S0021-8979(00)04308-5].