Hydrogels have been developed to respond to a wide variety of stimuli(1-6),
but their use in macroscopic systems has been hindered by slow response ti
mes (diffusion being the rate-limiting factor governing the swelling proces
s). However, there are many natural examples of chemically driven actuation
that rely on short diffusion paths to produce a rapid response(7). It is t
herefore expected that scaling down hydrogel objects to the micrometre scal
e should greatly improve response times. At these scales, stimuli-responsiv
e hydrogels could enhance the capabilities of microfluidic systems by allow
ing self-regulated flow control. Here we report the fabrication of active h
ydrogel components inside microchannels via direct photopatterning of a liq
uid phase. Our approach greatly simplifies system construction and assembly
as the functional components are fabricated in situ, and the stimuli-respo
nsive hydrogel components perform both sensing and actuation functions. We
demonstrate significantly improved response times (less than 10 seconds) in
hydrogel valves capable of autonomous control of local flow.