A model for flow start-up of a Newtonian liquid in an initially empty modul
ar self-wiping co-rotating twin screw extruder is developed. The changes of
length of fill in front of the die and kneading disc block elements and ou
tput now rate with time were predicted for various modular screw configurat
ions. Experiments were also carried out on a laboratory modular machine wit
h windows to verify predictions. Generally, good agreement with the flow an
alysis was found.