Soft Lithography is an alternative to silicon-based micromachining that use
s replica molding of nontraditional elastomeric materials to fabricate stam
ps and microfluidic channels. We describe here an extension to the soft Lit
hography. paradigm. multilayer soft lithography, with which devices consist
ing of multiple Layers may be fabricated from soft materials. We used this
technique to build active microfluidic systems containing on-off valves, sw
itching valves, and pumps entirely out of elastomer. The softness of these
materials allows the device areas to be reduced by more than two orders of
magnitude compared with silicon-based devices. The other advantages of soft
Lithography, such as rapid prototyping, ease of fabrication, and biocompat
ibility, are retained.