Three types of uncemented femoral stems were designed for patients having r
evision hip surgery, with the goals of promoting axial stability and preser
ving proximal bone stock. These stems were made individually using computer
design and manufacturing technology. Various design features were examined
using nonlinear finite element analysis, All stems had lateral, medial, an
d anterior flares in the proximal region, proximal hydroxyapatite coating,
and a collar. Based on a published classification system, the three designs
were found suitable for variously encountered cavitary defects. For cases
involving small amounts of bone destruction, a primary type of stem was use
d, With severe cases, an extended polished stem was used. For the worst cas
es, an extended stem with longitudinal cutting flutes and complete hydroxya
patite coating was necessary, The axial migration was measured radiographic
ally for a 2-year period. The migration rates were comparable with those se
en in cemented primary and in custom primary hydroxyapatite coated stems. D
ual energy xray absorptiometry data were obtained during a 4-year postopera
tive period. Average bone density in all regions was maintained within 12%
of the immediate postoperative values. It was concluded that the proposed s
ystem for treating patients needing revision hip surgery showed desirable p
roperties that were comparable to primary hip replacements.