The aim of this study was to develop a new strategy for choosing excipients
in tablet formulation. Multivariate techniques such as principal component
analysis (PCA) and experimental design were combined in a multivariate des
ign for screening experiments. Of a total 87 investigated excipients, the i
nitial screening experiments contained 5 lubricants, 9 binders, and 5 disin
tegrants, and 35 experiments were carried out. Considering a reduced factor
ial design was used the resulting PCA and partial least squares (PLS) model
s offered good insight into the possibilities of tablet formulation. It als
o offered solutions to the problems and clearly gave directions for optimum
formulations. Further, it offered several alternatives for achieving quali
ty formulations. Additional experiments conducted to validate and verify th
e usefulness of the model were successful, resulting in several tablets of
good quality. The conclusion is that a multivariate strategy in tablet form
ulation is efficient and can be used to reduce the number of experiments dr
astically. Combining multivariate characterization, physicochemical propert
ies, experimental design, multivariate design, and PLS would lead to an evo
lutionary strategy for tablet formulation. Since it includes a learning str
ategy that continuously incorporates data for new compounds and from conduc
ted experiments, this would be an even more powerful tool than expert syste
ms.