The development of a new sampler having an inhalable entry and a porou
s foam plug, which can partition the respirable and non-respirable fra
ctions of the sampled air, is described. The rationale for this partit
ioning is that welding fume is primarily respirable, where dust genera
ted by other welding related processes is generally non-respirable. Th
e sampler is designed to operate inside the welder's face shield, and
its attachment configuration fulfils the requirements stated in the pr
oposed European Standard for welding fume sampling (CEN, 1996). The as
piration efficiency agrees well with that of a breathing mannequin wea
ring a face shield, although it undersamples compared to the inhalable
convention (CEN, 1993) in wind tunnel tests. The penetration of weldi
ng fume through the porous foam is consistently around 72%, comparable
to that through a conventional personal cyclone. Field trials have in
dicated that the sampler does not obstruct nodal work activity or visi
on. Finally, the new sampler has been included in the proposed Europea
n Standard. Crown copyright (C) 1997 Published by Elsevier Science Ltd
.