An attitude control system design is presented that provides the maneuver c
apability and aerodynamic angle maintenance necessary for the atmospheric r
eentry and return to launch site of an unmanned reusable launch vehicle. Th
e primary functions are categorized into those that perform bank maneuvers
about the air-relative velocity vector and those that are responsible for t
he tracking and control of the vehicle aerodynamic trim conditions. The con
trol system is supported by an onboard aerodynamic estimation function. The
estimator uses measurements of vehicle states from navigation in combinati
on with analytic models in a gain-scheduled filter environment to provide c
ontrol with current trim angle information, The control system uses this in
formation to minimize actual vehicle deviations from the trim. Also, contro
l is provided with bank commands from a guidance function. As this paper is
concerned only with the control and estimation functions, the guidance str
ategies are discussed only to the extent that is necessary to justify/clari
fy control or estimator designs, The algorithms developed here are applied
to the Kistler K1 Orbital Vehicle and tested in the Kistler Integrated Vehi
cle Simulation at Draper Laboratory. Results indicate that the approach to
entry/return control is both fuel efficient and effective from a landing ac
curacy perspective.