The ability to co-deposit particulate matter in a matrix of electroless nic
kel has led to a new generation of composite coatings. Polycrystalline diam
ond is one of the many varieties of particulate matter that can be co-depos
ited. Composite diamond coating is a regenerative layer of fine diamond par
ticles dispersed in a hard electroless nickel matrix. In this work, experim
ents have been carried out to study the effect of heat treatment, particle
size and phosphorus content on the wear characteristics of the composite el
ectroless coating containing diamond particles. The results indicate substa
ntial increase in wear resistance after the coated sample containing 9-10 w
t.%. P content having fine diamond particle size is annealed around 350 deg
rees C. (C) 2000 Elsevier Science S.A. All rights reserved.