As recording densities increase, the sense layer (free layer) thickness in
a recording head (whether spin-valve or otherwise) must also decrease so th
at the sense layer can be effectively saturated by the transitions on the m
edia. However, in a traditional spin-valve structure, reducing the sense la
yer (free layer) thickness below similar to 50 Angstrom results in a rapid
reduction in Delta R/R. One of the solutions for this is the spin-filter sp
in-valve, having a free layer composed of a very thin magnetic layer and an
adjacent thin enhancing conduction layer. The advantage of the spin-filter
spin-valve is high Delta R/R and easy control of the bias point while keep
ing the free layer very thin (10-30 Angstrom). The present work reports the
results on sputtered IrMn top and bottom spin-filter spin-valves. The data
clearly show that Delta R/R has been significantly improved when reducing
the free layer CoFe down to 10 Angstrom. Delta R/R > 8.0% remains for free
layer thickness between 10 and 20 Angstrom using a Cu enhancing layer, whil
e Delta R/R decreased rapidly to 4.0% with no Cu enhancing layer for the sa
me free layer thickness range. An optimized Delta R/R of similar to 10% was
obtained for an enhancing layer of t(Cu)similar to 13 Angstrom, as a resul
t of the balance between the increase in electron mean free path difference
and current shunting through the very conducting enhancement layer. It was
also found that the softness of the CoFe free layer was improved when sand
wiched by Cu layers, showing similar soft properties and magnetostriction t
o conventional free layers. Such a soft, thin CoFe free layer is particular
ly attractive for high density (30-50 Gb/in(2)) read sensor applications. (
C) 2000 American Institute of Physics. [S0021-8979(00)74108-9].